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@ -94,18 +94,63 @@ The ".STL" files for my QUEEN Voron 2.4 build can be found [here](../The_.STL_Fi
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---
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## Lesson Learned while doing the "Electronics Case Wiring Diagram" for QUEEN:
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## A Picture of the Bottom "Electronics Case Wiring Diagram" for QUEEN:
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I finished the AC wiring diagram for the QUEEN build today. From doing the wiring diagram
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I determined that I needed to make some adjustements in my power supplies and do more work with the 3D model layout.
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One of the requirements for my Voron 2.4 printer is that I want to be able to reboot the Voron 2.4 printer without requiring me to reboot Mainsail or Fluidd (the Raspberry Pi) along with the printer's motherboard and power supplies. To accomplish this goal, I have decided that my Raspberry Pi will always remain powererd up. It can be shut down thruogh the BIG RED mushroom button but typically it will always be turned on while the Voron 2.4 printer may not be turned on.
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I also want to use some extra features with my Voron 2.4 printer, like, filament runout sensor, filament jam detection, automtic shutdown after print job has finished, and resume 3D print after power failure.
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The filament runout sensor and filament jam detection will be looked at when I do the DC wiring diagram for the electronic case (which I will be working on next). The "automatic shutdown after print job has finished" and "resume 3D print after power failure" features needed to be looked at while doing the AC electrical wiring.
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These two features have been incorporated into the AC electrical wiring diagram. I am using BTT's relay V1.2 to perform the "automatic shutdown after print finishes" feature and I am using BTT's UPS module to perform the "resume 3D print after power failure" feature. I also added in another set of relays to allow the Raspberry Pi to remotely shutdown the Voron 2.4 printer (along with the PSU, except for the PSU that supplies 5VDC power for the Raspberry Pi). I also have a mechanical Hour-counter and Engergy Meter incorporated in the front and side skirt of my Voron 2.4 printer that I need to control. The Energy Meter will always be on when the Voron 2.4 printer is powered up (it is located on the right-hand side of my printer). The mechanical Hour-Counter will only run when the Voron 2.4 printer is actually producing a 3D part and is located on the front skirt. This way I can see the number of actual hours of print time. This Hour-Counter runs thruogh a relay so I can control when it is turn on.
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The BTT's relay V1.2 are relays that are normally closed (NC) so when I added my additional relay I needed to ensure that I could configure it to be NC. The relay that controls the Hour-counter is NO type of relay.
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I also want the capability to use momentary switches on the left-hand side and right-hand side of my printer to power up or down the Voron 2.4. These momentary switches are active low and are hardwired directly into the relays so that software is not needed to control them. I call these my "hardware reboot switches". These switches will only reboot the Voron 2.4 (not the Raspberry Pi). The switch that is on the back of the Voron 2.4 will reboot both the Raspberry Pi and the Voron 2.4 printer. I will also mount a "mini Red push button (momentary switch)" to one of the keyholes on the Voron 2.4 skirt which allows me to reboot the Voron 2.4 printer via the BTT's relay V 1.2 modules.
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Since I want the Raspberry Pi to be "alway ON" I need to buy another 5V power supply. I decided to remover the UHP-200-12 PSU and replace that unit with a PSU that is two PSU in one unit. I bought a Meanwell RD-50A PSU which has a 5VDC PSU (@ 6 Amps) and 12VdC PSU (@ 2Amps) in one metal box. Since the Stealthburner has been realeased as a beta, I have added it to my Voron 2.4 printer and ended up switching all my LEDs from 12VDC to 5VDC. I will be using Adafruit Neopixels LEDs only and they only work at 5 Volts. So I down sized my 12V supply and doubled my 5V power supply.
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The Meanwell RS-25-5 will be the power supply that always remains on and is attached to the external UPS [APC UPS 1500VA UPS Battery Backup and Surge Protector, BX1500M Backup Battery Power Supply](https://www.amazon.com/gp/product/B06VY6FXMM) along with Voron 2.4 printer. I am using a "BIG RED" button or mushroom button between teh APC UPS unit and the power input (filtered power inlet) for the Voron 2.4 printer. I am using this for saftey reason only. The mushroom box assembly will have a long power cord so I can place it where ever I want to. I also have smoke detector located above the 3D printer.
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I my AC electrical diagram you will see thing like "grounding straps" and "Ferrite core filters". These are present to help reduce cross talk.
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Logically I have 5 power supplies, two 5V PSU, one 12V PSU, one 24V PSU and one 48V PSU. One PSU combines two of these into one PSU (Meanwell RD-50A combines a 5V PSU and 12V PSU into one PSU).
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In the AC electrical wiring diagram some of the lines are thicker than the others. I did this on purpose so that you will automatically recognize the AC lines from the DC lines. The AC lines are thicker and are distributed using UK2.5 terminal blocks. The DC lines are thin and use WAGO nuts for distrubution blocks.
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Since the Raspberry Pi is a 3.3V logic device, I use [3.6V Zener Diodes](https://www.amazon.com/Chanzon-34-Values-Zener-Assorted/dp/B07BTWBXJ3) for over voltage protection on the Raspberry Pi's GPIO lines when using a 5VDC power supply for the 4-channel relay module to activate the relay's coils.
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Below you will find the JPG and the PDF files for the "Voron 2.4 AC Electrical Wiring Diagram".
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## A Picture of the "Voron 2.4 AC Electrical Wiring Diagram" for QUEEN:
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You can download the JPG file for the "Voron 2.4 AC Electrical Wiring Diagram" by clicking on the filename ["Voron_2.4_Electronics_Case_Wiring_Diagram_AC_wiring.jpg"](../images/Voron_2.4_Electronics_Case_Wiring_Diagram_AC_wiring.jpg) and then hit the download button.
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## The PDF file of the "Voron 2.4 AC Electrical Wiring Diagram" for QUEEN:
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The PDF file looks the same as the JPG file. You can enlarge the image for both file types to get all the details.
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To download the PDF just click on the filename ["Voron_2.4_Electronics_Case_Wiring_Diagram_AC_wiring.pdf"](../images/Voron_2.4_Electronics_Case_Wiring_Diagram_AC_wiring.pdf) and hit the download button.
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## A Picture of the "Voron 2.4 DC Electrical Wiring Diagram" for QUEEN:
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Coming Soon.
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<!--- You can download the JPG file for this "Wiring Harness" by clicking on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg) or the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg) and then hit the download button.
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<!--- You can download the JPG file for the "Wiring Harness" by clicking on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg) or the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg) and then hit the download button.
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Again, to download the PDF just click on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness.pdf"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness.pdf) or the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.pdf"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.pdf) and hit the download button.
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 -->
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## The PDF file of the Bottom "Electronics Case Wiring Diagram" for QUEEN:
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## The PDF file of the "Voron 2.4 DC Electrical Wiring Diagram" for QUEEN:
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Coming Soon.
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@ -127,12 +172,11 @@ Please go to [My Litter Box Mod folder](https://github.com/GadgetAngel/Voron2.4_
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Please go to [My Litter Box Mod folder](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/tree/main/Electronics_Case_Wiring_Diagram/Litter_Box_Mod).
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## A Picture of the "Litter Box" "Electronics Case Wiring Diagram" for QUEEN:
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## A Picture of the "Litter Box" "AC Electronics Case Wiring Diagram" for QUEEN:
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Coming Soon.
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I intend to use snapshots from the 3D model I developed for the QUEEN printer, showing you the acutal route I
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will use for each wire.
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I intend to use snapshots from the 3D model I developed for the QUEEN printer, showing you the acutal route I will use for each wire.
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<!--- You can download the JPG file for this "Wiring Harness" by clicking on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg) or the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg) and then hit the download button.
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@ -140,12 +184,35 @@ Again, to download the PDF just click on the filename ["Voron_2.4_Tool_Head_PCB_
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 -->
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## The PDF file of the "Litter Box" "Electronics Case Wiring Diagram" for QUEEN:
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## The PDF file of the "Litter Box" "AC Electronics Case Wiring Diagram" for QUEEN:
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Coming Soon.
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I intend to use snapshots from the 3D model I developed for the QUEEN printer, showing you the acutal route I
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will use for each wire.
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I intend to use snapshots from the 3D model I developed for the QUEEN printer, showing you the acutal route I will use for each wire.
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<!--- The PDF file looks the same as the JPG file. You can enlarge the image for both file types to get all the details.
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You can view the PDF in your browser by clicking on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness.pdf"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness.pdf) and then hit the download button.
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You can view an even higher resolution image when you view the PDF in your browser by clicking on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.pdf"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.pdf) and then hit the download button. -->
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## A Picture of the "Litter Box" "DC Electronics Case Wiring Diagram" for QUEEN:
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Coming Soon.
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I intend to use snapshots from the 3D model I developed for the QUEEN printer, showing you the acutal route I will use for each wire.
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<!--- You can download the JPG file for this "Wiring Harness" by clicking on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness.jpg) or the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.jpg) and then hit the download button.
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Again, to download the PDF just click on the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness.pdf"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness.pdf) or the filename ["Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.pdf"](https://github.com/GadgetAngel/Voron2.4_My_Build_Log/blob/main/Voron2.4_My_Build_Log/Wiring_Harness_Diagram/Voron_2.4_Tool_Head_PCB__Wiring_Harness_400ppi.pdf) and hit the download button.
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 -->
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## The PDF file of the "Litter Box" "DC Electronics Case Wiring Diagram" for QUEEN:
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Coming Soon.
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I intend to use snapshots from the 3D model I developed for the QUEEN printer, showing you the acutal route I will use for each wire.
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<!--- The PDF file looks the same as the JPG file. You can enlarge the image for both file types to get all the details.
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GadgetAngel
